Features : | |
Traditionally in a rubber factory, the master technicians often depend on their experience to
adjust the recipe to meet the die thickness or the hardness required for the products. It gets
the job done at the end after several trials and errors. However, there is no way to tell
whether the "best-fit" recipe is reached in addition to the precious time and materials wasted along the way. Today thanks to computer technology, the display of vulcanization curves allows a beginner engineer to achieve reasonable material proportions and well-balanced scorching and vulcanization recipes with no problem at all. It saves materials and time and ensures quality. This is the biggest contribution of this unit to the rubber industry |
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The best die release time for vulcanized rubber is closely in connection with quality control
during mass production. With the assistance of computer technology and precision
mechanical structure, this unit determines the best die release time for various recipes of
vulcanized rubber. |
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This unit is designed to ASTM D-2084-79, BS1673 Part 10 and ISO 3417. | |
The disk rheometer comes with a brand new computer program. Its functions and performance provide significant improvement in the display of curves, including vulcanization curve, vulcanization rate curve and upper and lower die temperature curve. |
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It calculates more than 30 types of data, including MH, ML, TC and many more. |
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Optional statistic function: Statistical Process Control Program (SPC), which provides individual values and moving torque control chart, average control chart (X-R), normal distribution chart and histogram for ML, MH, Ts2, Tc90, etc. |
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The Windows-based program provides support for traditional Chinese / simplified Chinese / English. It identifies and displays the correct language automatically. It allows display of English on a Chinese system for the convenience of English-speaking people. | |
Streamlined design with a good look. | |
User interface is provided with multiple languages for the user's choice. | |
Modular database is easy to use and build. | |
The background color, font, color of temperature curves and other curves are user-definable for all graphics to meet your specific needs. |
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Report contents are also user-definable; i.e. it is allowed to have a specific report format corresponding to a specific recipe. |
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It is capable of detecting and displaying sensors' zero position and number of vibrations. | |
Display Functions : | |
Curve types | |
Upper and lower die temperature curves | |
Vulcanization curve : S' | |
Viscosity curve : S* | |
Data graphic comparison for easy data reproducibility. | |
Visco-elastic torque curve : S | |
Visco-elasticity rate curve : tan PA | |
Kinetic loss angle curve | |
Vulcanizing rate curve : CR | |
Data Types : | |
Vulcanization time of a given point (Tc50, Tc60, Tc90) |
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Minimum torque (MI) | |
Vulcanizing rate of a given point | |
Kinetic loss rate of a given point | |
Visco-elasticity rate of a given point |